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DongGuan Paoo Lubricant CO.,Ltd

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Aluminum alloy processing industry solutions

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Source of the article:www.yyxjwfsb.comEditor:Paoo LubricantPopularity:Issuing Time:2020-03-17

 铝合金加工行业解决方案.jpg

 
With the continuous development of science and technology, aluminum industry is now in the industry to become a number of essential hardware industry one of the raw materials from the AL to the middle of our products, aluminum through a variety of processing processes, as shown below:
0.jpg

From the above figure we can see that the aluminum alloy in the processing process from raw materials to finished products in the process after a number of processing processes in each process are essential to the use of metal in the oil industry to improve its product quality and Processing efficiency, in this regard, many manufacturers because there is no professional staff and the use of oil do not understand the oil and other factors, not to not use high-priced imported oil, although the product quality up, but the cost of production has increased; There is a large part of the plant is not used in the oil because of the file and lead to a lot of problems have occurred:

  • Product oxidation
  • Surface roughness decreases
  • tool wear high
  • processing personnel skin allergies
  • high processing costs, low efficiency

Leading to the occurrence of the above problems should be considered from many aspects, plus machine tool speed, tools, oil, the external environment, and so on!

To solve these problems, after years of research and development combined with the actual situation of the processing site, developed a variety of practical, cost-effective oil; solve a variety of aluminum processing problems for the factory to reduce production costs, for more Good for you to understand the metal processing oil in the aluminum alloy processing applications, we have a variety of products in different materials processing and practical application of the advantages of the following description:

 

Aluminum die-casting of raw materials and more use of labor intensity by adding the AL-Si-Cu-Mn aluminum alloy mainly used for daily necessities, automobile cylinder and piston and other parts, although this material is relatively stainless steel Easy to process, but in the process will appear the following similar problems:


Case 1: die-casting aluminum processing

Frequent problems and causes analysis

The problem that appears

Cause Analysis

Product surface finish decreased

Processing oil is not enough lubrication or machine vibration and other factors

Surface oxidation

Oil use does not file or outside pollution

Surface moldy

Product surface moisture is too high at the same time there is emulsified oil on the surface

Tool wear too fast

Oil lubrication is not enough

Oil deterioration stink

Long-term stationary oil or fungicide is not enough

Skin allergies

PH value of oil is too high or contain allergic ingredients

Solution: Select the CE-8033 Bio-stable cutting fluid

product manual

   Boao CS-8033 is refined mineral oil to add extreme pressure coolant micro-emulsion-type cutting fluid; can improve tool life and maintain a high alkaline pH value to prevent decline, maintain the stability of the dilution; containing special effects of sterilization Agents and fungicides to prevent the use of bacteria in the diluent made of decomposition, to ensure that the processing fluid for a long time normal use.


Product Usage

    For ferrous metals and non-ferrous metal heavy-duty cutting, widely used in multi-axis automatic machine; especially for aluminum and its alloys high-precision machining.

Performance characteristics

L to extend the tool life, improve the workpiece surface finish

L ideal for most cutting machine coolant, such as: lathes, grinding machines, milling machines

L Super cooling and lubrication characteristics

L good anti-rust properties

L excellent stability - even in harsh environments, but also resistant to biological decomposition

L high resistance, effectively prevent waste oil pollution

L Low odor enhances operator acceptance

Recommended dilution ratio

L ordinary processing of ferrous metals 1:25

Heavy duty cutting 1:20

Plane, roller, unintentional grinding

Typical data

Exterior

light yellow

Specific gravity @ 20 ℃

0。91

Four-ball test PD, KG

146

Single-chip anti-rust test (5%)

qualified

PH value of 5% dilution

9-9.5

5% Diluent Appearance

Micro-milky white

Case II: aluminum alloy sub-parts processing (aluminum-magnesium alloy processing)
Often the problem analysis

The problem that appears

Cause Analysis

Product surface finish decreased

Processing oil is not enough lubrication or machine vibration and other factors

urface oxidation

Oil use does not file or outside pollution

Tool wear too fast

Oil lubrication is not enough

Oil deterioration stink

Long-term stationary oil or fungicide is not enough

Skin allergies

PH value of oil is too high or contain allergic ingredients

solution

Selection of high-quality water-soluble cutting fluid CS-8083A, is now in the Apple mobile phone and computer accessories processing to get a good certification.

Product Usage

   The oil for the full synthetic chemical solution for a variety of aluminum and cast iron cutting, precision grinding, rolling grinding processing in the car wheel processing on the outstanding performance。


Performance characteristics

L to extend the tool life, improve the workpiece surface finish

L does not contain sodium nitrite, sulfur, phosphorus, chlorine and organic silicon compounds, in line with environmental requirements

Good corrosion resistance, long service life, good defoaming performance and excellent cleaning performance.

L is a high-quality water-soluble metal processing oil. Super cooling and lubrication characteristics

L good anti-rust properties

L excellent stability - even in harsh environments, but also resistant to biological decomposition

L high resistance, effectively prevent waste oil pollution

L Low odor enhances operator acceptance

Recommended dilution ratio

L ordinary processing of ferrous metals 1:25

Heavy duty cutting 1:20

Plane, roller, unintentional grinding

Typical data

Exterior

Light yellow transparent liquid

Specific gravity @ 20 ℃

0.98

Four-ball test PD, KG

132

Single-chip anti-rust test (5%)

qualified

PH value of 5% dilution

9-9.5

5% Diluent Appearance

Transparent liquid

product manual

   Boao CS-8083A is a high-performance synthetic cutting fluid; contains extreme pressure additives, can improve the tool life and maintain a high alkaline pH value in order to prevent decline, to maintain the stability of the diluent; containing special fungicides and anti- Mildew, can prevent the use of bacteria in the dilution of decomposition.

 

 

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